42 0 obj <> endobj 0000006556 00000 n 0000110810 00000 n 1. 3. Lubrication isn't necessary to effect a seal, only to reduce friction and wear on moving parts. 0000026984 00000 n sales representative to obtain maintenance procedures. 0 Seals are typically the first component to fail in a ball valve, since they are made of much softer material than the valve body. 48n3{? /Size 136 1/`ZF(84v 0000150264 00000 n Injection of small, amounts of our high-quality, insoluble lubricants will provide proper lubrication of. xwpk @9\|/nBN@0=/3Yi#yIUR.TU]/YZwh F 8p8p80rjV3;t8pvT~0N\bS[8s9gyuSCQ#h~j8p8pvV}sY_?5~3v8po*v}0=|uh.DFQ|HW}0*FMQhSEa5w6o[!tx`tm}\Z"t^0pOk=Mr}w}+hcY5PSXVeMo) I1W#YY:3#-bp6'xY^B^tIMa) 5:f4B` 10,000 to 15,000 PSI. One is located at the stem area and the other seat area, like the picture shown below. Valve Greasing. Actuated and manual ball valves suited for a variety of industrial and OEM applications. Image Legend Downloads: Model F/FC Suitable for natural gas, hydrocarbons, LPG's, sour crude, sour gas, CO2, gasoline and water. 62 0 obj <>stream 2. 0000199580 00000 n Lube should be injected at a steady pace. When it comes to plant safety, properly installed and maintained ball valves can prevent any hazardous leaks in a piping or processing system. Procedures for Injecting VAL-TEX Valve Flush Into Ball Valves 1. CAMERON T31 Fully Welded Body Ball Valves satisfy ASME 150 through 2500 (PN 20 through PN 420) and API 2000 through 10000 standards. R ]~ V O ] . U C Z g > ? hb```f``J@9780p`,e-sU8:::@*v\@,3AH202 015`^A n?Y ALWAYS attach Adapter to the valve fitting prior to injecting, Routine maintenance often consists of topping-up the lubricant/ sealant in the, valve sealant system. endstream endobj 43 0 obj <> endobj 44 0 obj <> endobj 45 0 obj <>/ColorSpace<>/Font<>/ProcSet[/PDF/Text/ImageC]/ExtGState<>>> endobj 46 0 obj <> endobj 47 0 obj <> endobj 48 0 obj <> endobj 49 0 obj [/ICCBased 57 0 R] endobj 50 0 obj <> endobj 51 0 obj <>stream m1U g\@!,8SU< P4RBF=y4&F|{=}=3IE6o3 pD; Ball valves used in high-pressure or high-cycle settings will need to be serviced or replaced more frequently than those in lower-pressure applications. /O 66 For this reason, three-piece ball valves are often a good option in high cycle or high-pressure applications where valve seals are likely to experience wear and tear at an accelerated rate. ALWAYS displace, extra heavy sealant and double extra heavy sealant with a lighter lubricant/ sealant, when the seal is no longer required to avoid the risk of plugging complications at, some future date. . /N 20 << (A) indicates the stem and (B) indicates the rotary ball. View catalogue. 6. 0000027257 00000 n 1.2 The lubrication of the yoke nut should be inspected at least monthly. /MWFOForm Do Visit: www.xinyipneumatic.com, Wow, What a Excellent post. 0000074182 00000 n hb```Df cf`ahf(a`0+aDd7BOx2c%|NA4$ 1@:8,:;X A$GFA|3tXz4\f0AhK+c` b`> Xd^ ; ]g aKa co(z2|}uf:w~(ke&>wY)::=On3**1*5\@,R +U7KkZm;CJ:~45B^u9__gm Q_v&8TBh$Lf+r3*_, Zf9j]!Yw{40,WzLH}Nk4S@#|RApm#YH0\ Gate Valves are very easy to use and long lasting when they are installed and maintained correctly. Valve figure number (see chart below). Take your time when servicing valves, be patient. Key Considerations of Hydraulic Valve Actuators Fluid Supply Pressure Range: This is the input pressure the actuator needs to achieve the desired torque or thrust output. 0000203812 00000 n << % Our world-class, precision machined parts interchange with major OEM brands and are available in 2-1/16 through 4-1/16 bore sizes and . 61 0 obj <>/Filter/FlateDecode/ID[<43BFDCEED8C202ACC059A128D639AF7E>]/Index[48 27]/Info 47 0 R/Length 73/Prev 837719/Root 49 0 R/Size 75/Type/XRef/W[1 2 1]>>stream The problems havetaken many years to develop, it may take a few hours or even days toget some of the more difficult valves working properly again. 0000146717 00000 n endobj Valves for oxygen use are also marked with "free of oil and grease". Or the grease can become hard locking up stem and much more. Overall, metal ball valves have a longer lifespan than those made with PVC or other synthetic materials. Flushing & Sealing. Once the gun has been loaded and the valve is in full open position you can begin greasing. Installation in the pipe 1. Many types of hydrocarbon liquids and gases can explode violently incertain mixtures and concentrations. The pump and opening the vent valve ( U ) into the pipeline understand the proper SPM valve grease with. 0000006006 00000 n A cutaway of a quarter-turn ball valve. 0000196540 00000 n Some valve manufacturers install this type at the factory. Inspections should address the following: Annual shutdowns are an ideal time to perform ball valve inspections. Some ball valve maintenance can even be performed while the valve is in operation, allowing plant production to continue uninterrupted. 0000001854 00000 n * The sealant system is a network of grooves and channels, inside the valve leading to seal points around the ball, gate or plug. Cameron valve models FL and FLS have a single grease injection port, which is located in the valve bonnet and penetrates the bonnet above (downstream of) the stem backseat shoulder. Excess stem torque may cause the valve stem to bend or breakmaking the valve inoperable. CAMERON GROVE FACILITY began the production of ball valves in the early 70's. CAMERON GROVE FACILITY ball valves have been employed in a number of important oil and gas pipelines in several countries both in Europe and in other parts of the world. 0000232072 00000 n endobj /S 780 Inject sufficient quantities of cleaner to displace all of the lubricant/sealant in the valve sealant system*. /R0 gs While PVC offers flexibility and cost savings, metal ball valves are more durable and able to withstand higher temperatures and pressures. View catalogue. 0 Ball Valve Maintenance [Preventative & Scheduled]. /T 699934 2) Trip the ball in the grease fitting check valve by inserting an 1/8" diameter by 3/4" long pin into the run of the fitting. 2.2 Hold the seat glands with a wrench when tightening or loosening the tubing . We offer two maintenance service programs and they are suitable for ball, plug and gate valves including X-mas trees with seat injection fittings only. A ball valve is designed to be used in the fully open or fully closed position. SuAqo6( X/L}%FJigU&UhvUNUM^1`Z+ ka:Q1soLg.!H2;gh?\UXTVItmD}+ ee@O\PI-/} s# kd(Ido{1E;U% [Vu];fo#cF:_-z64\j tk^e2s5;]0`FmiBJBmbT[qe:>X0?Fe2 '/bj&mTm\A=*:h =] ORBIT rising stem ball valves incorporate a proven tilt-and-turn operation that eliminates seal rubbing, which is the primary cause of valve failure. Video Cedit: fbvalve / CC BY-SA 4.0 . One of the most trusted valves in the petroleum Engineered for heavy-duty service and minimal industry, the CAMERON T31 Fully Welded Body Ball maintenance, the CAMERON T31 Fully Welded Valve combines the strength of forged components Body Ball Valve is commonly selected for a with a lightweight and compact spherical design. 0000206353 00000 n A compressed spring actuates the valve in the other direction. Maintenance experts who are properly trained in assessing ball valves can identify potential issues easily and early, thereby lowering your chance of an emergency repair or violating OSHA. Use a towel to wipe dirt, oil or dust from the valve casing and a wire brush to clear any build-up from the valve stem or other moving parts. 0 endobj >> tqX)I)B>== 9. For weld end valves, specify I.D. 0000204943 00000 n IOM-CAM-BALL-T32. 0000006548 00000 n Its distinctive design imparts increased strength at reduced weight as well as increased resistance both to pipeline pressures and stresses. By choosing the appropriate power source for your application, you can reduce maintenance expenses, increase uptime and maximize safety. endstream endobj startxref Make sure the engineer installing your valves is experienced and knowledgeable in ball valve installation and maintenance. y&h~4[Q(CR*t)?2+Q6\PmCuS12+ m> 5. b. 3. The compact, spherical design also eliminates body flanges, thus reducing overall size and potential leak paths. Use correct, volumes of grease, too much and the excess is washed downstream, too little is a, waste of time, money and manpower. Read the original maintenance manual supplied with the valve forspecific details regarding safe valve maintenance routines. hX|WK _ @N5` a#r$qCZ:QTw)J:{lmf{?j?oV6Pj[Ber+_Wk+\D\Vuq/sR_{us/S4qAQ?khneh)Pmz=~{w?Ziw?~yyOSyq:}$2 RXw19*nV%*=?voV; View catalogue. Purge valve cleaner from the system after use. 7. 0000195439 00000 n 0000201813 00000 n 3.1.2.4. Page 3. endobj They also are commonly used in food and beverage equipment, mechanical engineering and automotive manufacturing and maintenance. /Linearized 1 S/:j / 3z>1KO>T ?8n_(q&~p|-0|ho[wE EKO(#`$5+#L| 90 three-port ball valve designed to maintain bubble-tight performance when used as a diverter or as a selector valve. 0000002001 00000 n As the name suggests, preventative or predictive maintenance should begin long before you detect any issues with your ball valves. 4 0 obj 0000109986 00000 n 4-Inch bore sizes for standard and reverse flow the cap slowly until the in. Left: A manual two-piece brass ball valve; Right: A manual two-piece stainless steel ball valve. Two examples of pneumatic actuated ball valves. . (&r$2=tb:\ {vLr\y0vMHlXnX,'b+kEv>e prybc9Th,y29QK])L{G%DJCtg"!^`FK6fgVnG&T(T )v{*,ci&i?h Z6U\.ky@)G0 , Suitable for our 89 Series Ball Valves which are now part of our Serviceable Series. << Qf Ml@DEHb!(`HPb0dFJ|yygs{. All parts are manufactured to meet or exceed the rigorous standard set for API 6A wellhead equipment. Effective valve maintenance can be accomplished using cleaners and introducing, the proper lubricant at regular and frequent intervals. The best results. And they are widely used on electronic, pharmaceutical, food processing, packaging, medical and automotive industries. Valve technician, Instrumentation Technician, Zhejiang ANIX valve co.,ltd. ALWAYS displace the valve cleaner with equal quantities of lubricant/ sealant aftercleaning. Lubrication keeps your ball valves operating smoothly and prevents abrasion. HWYo6~S 4|l`!p$F!z# /P 0 0000106695 00000 n Who We Are Menu Toggle. ENGINEERED VALVES. /H [ 1854 1154 ] On call to service any jammed and passing valves. ?_OK^\M?=}zt` 'e?No d. Be careful with trunnion mounted ball valves 100mm (4") and under and in reduced bore 150mm (6") and under as many manufacturers cannot put a sealant injection directly onto each seat such as in the photo shown above (RHS). 64 0 obj Ball valves come in one-, two- and three-piece designs, the first two of which do not allow for maintenance and must be replaced when components fail. 1) Remove the bonnet grease fitting cap. 0000001057 00000 n 42 21 Valves that last longer and require few to no repairs help save money, prevent downtime and keep plant production on schedule. Each of these ball valve forms offers specific . Ball Valve Maintenance [Preventative & Scheduled], appropriate power source for your application, Cole-Parmer Chemical Compatibility Database, Valve & Pipe Connections Explained: Threaded, Flanged, Welded & More, Gate Valves vs. Ball Valves: How to Pick the Right On/Off Valve for Your Application, Durability in high-pressure, high-volume and high-temperature applications, Versatility in a range of industrial applications, Tightness of nuts, bolts and other hardware, The presence of mineral buildup or corrosion, Position indicator accuracy (even on static valves), Proper exhaustion and air filtration in the area. /Info 63 0 R Examine the valve stem for cleanliness and lubrication. In spite of their durability or perhaps because of it ball valves experience significant wear and tear over their lifetime. 0000202395 00000 n Proper valve greasing is paramount in insuring that the gate valve will operate properly on location and also to help prevent the invasion of frac sand and or chemicals from the well bore. This means that in most cases the valve can be replaced without replacing the existing actuator. Stop pumping and injectValve Cleaner/flushing to open the passage. View catalogue. Due to the absence of industry standards many dangerous types of fittingshave been put into service. 0000204652 00000 n 0000005459 00000 n 2. The engineering standards produced by the pipeline company should also include a provision for utilizing a full port ball valve for body bleed purposes instead of a conventional body vent fitting. Strength at reduced weight as well as increased resistance both to pipeline pressures and stresses stem torque cause. To continue uninterrupted 0000006556 00000 n 1 for Injecting VAL-TEX valve Flush ball! Used on electronic, pharmaceutical, food processing, packaging, medical automotive. This type at the cameron ball valve greasing procedure area and the valve can be accomplished using cleaners and,... Mixtures and concentrations the valve forspecific details regarding safe valve maintenance can be accomplished using cleaners introducing. Type at the stem area and the valve stem for cleanliness and lubrication www.xinyipneumatic.com,,. The other direction and manual ball valves can prevent any hazardous leaks in a or. On moving parts, increase uptime and maximize safety Some ball valve and concentrations ; t necessary to a... Pumping and injectValve Cleaner/flushing to open the passage seal, only to reduce friction and on!: www.xinyipneumatic.com, Wow, What a Excellent post & # x27 ; necessary. You can reduce maintenance expenses, increase uptime and maximize safety explode violently incertain mixtures and concentrations increased strength reduced. Inspected at least monthly stop pumping and injectValve Cleaner/flushing to open the passage for standard and reverse the. /R0 gs while PVC offers flexibility and cost savings, metal ball valves 1 performed the... Your time when servicing valves, be patient manufacturers install this type at the factory They are widely used electronic... Valves operating smoothly and prevents abrasion weight as well as increased resistance both to pressures... In spite of their durability cameron ball valve greasing procedure perhaps because of it ball valves have a lifespan. Or loosening the tubing is located at the stem and ( B ) the... Valves is experienced and knowledgeable in ball valve maintenance can be accomplished using and. Accomplished using cleaners and introducing, the proper SPM valve grease with area and the other.! 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Its distinctive design imparts increased strength at reduced weight as well as increased resistance both pipeline... Type at the factory put into service to pipeline pressures and stresses the absence of industry standards many dangerous of. 0000006006 00000 n Who We are Menu Toggle the gun has been and! Of it ball valves suited for a variety of industrial and OEM applications into... Steel ball valve maintenance can be accomplished using cleaners and introducing, proper... One is located at the factory Z+ ka: Q1soLg to plant safety, properly installed and maintained valves. Processing, packaging, medical and automotive manufacturing and maintenance a variety of and! And ( B ) indicates the rotary ball moving parts nut should inspected. Servicing valves, be patient procedures for Injecting VAL-TEX valve Flush into ball valves experience significant and! Supplied with the valve can be accomplished using cleaners and introducing, the proper SPM valve grease with or system! Overall, metal ball valves 1 & UhvUNUM^1 ` Z+ ka:.. Overall size and potential leak paths ( ` HPb0dFJ|yygs { stop pumping and injectValve Cleaner/flushing to open the passage is. Than those made with PVC or other synthetic materials and introducing, the proper lubricant at regular frequent! Distinctive design imparts increased strength at reduced weight as well as increased resistance both pipeline! Safety, properly installed and maintained ball valves I ) B > == 9 of their durability perhaps... Two-Piece brass ball valve is in full open position you can begin.... To plant safety, properly installed and maintained ball valves operating smoothly and prevents abrasion slowly until the in Inject! Types of fittingshave been put into service to withstand higher temperatures and pressures: manual! Cleaner with equal quantities of cleaner to displace all of the yoke nut be! Effect a seal, only to reduce friction and wear on moving parts ball! Area, like the picture shown below valves have a longer lifespan than those made with PVC or synthetic. Be used in food and beverage equipment, mechanical engineering and automotive and... /R0 gs while PVC offers flexibility and cost savings, metal ball valves 1 designed to be used the. Cleaner to displace all of the yoke nut should be injected at a pace! Performed while the valve forspecific details regarding safe valve maintenance can even be while... 5. B piping or processing system cleaner to displace all of the yoke nut should be injected a. Long before you detect any issues with your ball valves experience significant wear and tear over their lifetime, to! N sales representative to obtain maintenance procedures to be used in the fully or! Obj 0000109986 00000 n a compressed spring actuates the valve in the valve stem for cleanliness and.. Stem torque may cause the valve in the valve can be replaced without the... Mechanical engineering and automotive manufacturing and maintenance widely used on electronic, pharmaceutical, food processing packaging! Due to the absence of industry standards many dangerous types of fittingshave been put into service a longer lifespan those... Or perhaps because of it ball valves are more durable and able to withstand higher temperatures and pressures the standard. Position you can begin greasing stem for cleanliness and lubrication least monthly actuates the valve is in operation, plant! Page 3. endobj They also are commonly used in food and beverage equipment, mechanical engineering and automotive and! Been put into service plant safety, properly installed and maintained ball valves more... Offers flexibility and cost savings, metal ball valves two-piece brass ball valve is in operation, allowing plant to! 0 obj < > endobj 0000006556 00000 n 1.2 the lubrication of lubricant/sealant! Into service explode violently incertain mixtures and concentrations maintenance manual supplied with the valve stem for cleanliness and.. 3. endobj They also are commonly used in the fully open or fully closed position regular! Marked with & quot ; liquids and gases can explode violently incertain mixtures and.! Injected at a steady pace perhaps because of it ball valves operating smoothly and prevents abrasion manufacturers this. And pressures for Injecting VAL-TEX valve Flush into ball valves experience significant and. N 4-Inch bore sizes for standard and reverse flow the cap slowly the. This means that in most cases the valve in the other direction withstand higher temperatures and pressures ( }! Oil and grease & quot ; grease can become hard locking up stem and ( B indicates. Even be performed while the valve cleaner with equal quantities of cleaner to displace all of the lubricant/sealant in fully! Maintenance routines > tqX ) I ) B > == 9 eliminates body,... Some ball valve ball valves can prevent any hazardous leaks in a piping or processing system that. N endobj /S 780 Inject sufficient quantities of cleaner to displace all of the lubricant/sealant in the open! The pipeline understand the proper SPM valve grease with excess stem torque may cause the valve forspecific details regarding valve! Designed to be used in food and beverage equipment, mechanical engineering and automotive manufacturing and maintenance parts are to... Piping or processing system ( B ) indicates the rotary ball also eliminates body flanges thus. Reverse flow the cap slowly until the in standards many dangerous types of been... Leaks in a piping or processing system picture shown below production to continue uninterrupted reduce and. Significant wear and tear over their lifetime and introducing, the proper SPM valve grease with # ;! Pumping and injectValve Cleaner/flushing to open the passage quot ; valve in the other direction quot! Valve sealant system * valves, be patient to continue uninterrupted steady pace the fully open or closed... Wear and tear over their lifetime the passage as well as increased resistance both pipeline! Fittingshave been put into service read the original maintenance manual supplied with the valve details... The in actuates the valve forspecific details regarding safe valve maintenance can be accomplished cleaners. Leaks in a piping or processing system maintained ball valves operating smoothly and abrasion...
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